Custom Lip Gloss Boxes: Full Specifications

Key Takeaways

  • Measure a lip gloss tube with the wand cap seated, because the cap collar is usually wider than the tube body and taller than the glass or plastic barrel.
  • Single-unit cartons are a fit problem, multi-packs are a cell problem: decide the pack count before the structure, because a four-pack is not a single carton scaled up.
  • Small cartons magnify finish decisions. Foil, embossing and spot gloss all read strongly at this size, while fine detail is lost.
  • Minimum order is 100 boxes, from about $0.48 per unit at bulk volumes on your written quote, with dies, plates, design support, US shipping and a digital proof included.

Specification sheet. To order, go to custom lip gloss boxes. Two decisions shape everything: how many units per carton, and how the tube is measured.

Measuring a wand tube

A gloss tube is a cylinder with a cap that carries the wand. The cap almost always has a collar that is wider than the barrel, and the overall height with the cap seated is greater than the tube alone. Measure with the cap fully seated and the label applied, and take the widest point across the collar. If the tube is square or faceted rather than round, take both cross-section measurements. For a doe-foot wand, check that the cap seats fully, since a wand that is slightly too long holds the cap proud and changes your height by a few millimetres across an entire run.

Single unit or multi-pack

A single-unit carton is a straightforward fit problem: tube plus clearance plus an optional collar to stop the rattle. A multi-pack is a different structure. Units need cells or a tray so they stay upright and do not knock, the carton usually opens to display the set rather than tipping the units out, and the footprint is set by the grid rather than by the tube. A four-pack is not a single carton made four times bigger, so decide the count before the structure and not after.

How each finish behaves on a small carton

FinishOn a small cartonWatch for
Matte laminationSoft, modern, resists fingerprintsDeep colours flatten slightly
Gloss laminationBright, makes colours popShows every fingerprint on a dark ground
Soft touchDistinctive in the hand, reads as premiumMarks can show, and it is an added process
Foil stampingStrong impact on a logo at small scaleFine detail fills in. Keep shapes simple
EmbossingAdds physical texture without inkNeeds enough board caliper to hold the emboss
Spot gloss over matteContrast between two surfacesMust be designed in from the start, not added later

On a carton this size, one strong effect beats three competing ones. Background on the options is at foil stamping and matte against gloss lamination.

Specification

  • Construction: folding carton with tuck or seal end, rigid two-piece box, sleeve and tray, or tube
  • Board: coated recycled board, SBS for photographic artwork, kraft for a natural look
  • Print: full colour, or one to three spot colours
  • Window: clear patch or a die cut opening, if shade visibility matters at shelf
  • Insert: card platform, corrugated collar, die cut cells for multi-packs
  • Minimum order: 100 boxes
  • Price basis: from about $0.48 per unit at bulk volumes, confirmed on your written quote
  • Included: cutting die, printing plates, design support, US shipping, digital proof
  • Plants: West Chicago (US) and Guangzhou (China)

Panel planning

Cosmetics carry ingredient lists, shade names, volume declarations, batch codes and often a period-after-opening symbol, and a gloss carton has very little surface to work with. Lay the required text out on the dieline first. The inside face of a tuck flap is an underused place for information that does not need to be seen at shelf. Confirm the labelling rules for your market yourself, since they differ by jurisdiction.

Lead times

Rush combines expedited production with air freight. Standard runs on air. Cost saver moves by sea. The floor is from about 7 business days, plus 2 to 5 for delivery, and specialty imported rigid constructions can run up to about 12 weeks.

Order from the lip gloss boxes page, or send your tube measurements with the cap seated and your pack count through the quote form.

Get a Custom Quote

Free die and plates, free design support, free US shipping. Minimums from 100 boxes.