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Custom Double Wall Coffee Cups

$0.48 per unit at bulk
Minimum 100 boxes. Free die and plates, free design support, free US shipping. No payment taken now: we confirm the final price on a written quote and send a proof before printing.

Custom double wall coffee cups deliver hand comfort and heat insulation through the cup itself, with no sleeve required. These premium insulated printed cups give your cafe a more considered service presentation and a cup that customers notice from the moment they pick it up. Order from 100 units with free US shipping.

Description

Sleeve Free Service: What It Means for Your Counter Speed and Your Brand

Removing the sleeve from your hot drink service has operational and brand benefits that are sometimes underestimated. Every sleeve adds extra staff time and requires separate inventory management, which slows down service during peak hours. Removing sleeves streamlines operations, especially in high-volume cafés or kiosks where speed matters.

From a branding perspective, sleeve-free double wall cups deliver a cleaner, more premium presentation. The brand design on the cup outer surface is visible in its entirety without a sleeve interrupting or partially covering it. For cafes that invest in a strong cup design, a double wall cup is the format where that design is seen at its best. The full brand system is visible from every angle without a paper sleeve sitting over the lower half. Our double wall cups are available alongside our custom coffee cup sleeves for cafes that prefer the sleeve format with single wall cups.

Premium Hot Cup Feel That Communicates Quality to Your Customer

A double wall cup has a noticeably different feel from a single wall cup. It is thicker. It has more physical presence in the hand. A double wall cup feels more substantial in the hand, signaling quality and supporting a premium price point. This tactile experience reinforces brand value and elevates perception from the first sip.

For specialty cafés, hotels, corporate cafeterias, and premium bakeries, double wall cups align with high-end expectations—avoiding the mismatch of a premium drink served in a basic single wall cup and instead delivering a consistent, justified experience. You choose the wall construction that fits your brand’s positioning.

Material Choices, Print Options, and Finishes for Double Wall Coffee Cups

Double wall coffee cups are available in the same material and print options as single wall formats. The outer wall is the brand print surface and takes the same treatment as a standard paper cup outer.

You can choose a white coated outer for vivid full color CMYK printing. A Kraft outer for a natural artisan brand aesthetic. Recycled or FSC-certified paper options for environmentally committed cafes. For finishes, matte coating gives a premium tactile feel that suits specialty and artisan coffee brands. Gloss coating makes colors vivid and bold. Soft touch coating adds a luxurious surface quality that is popular for hotel and premium cafe formats. Full CMYK and Pantone printing are both available. Single and two color minimal print options are available for brands that prefer a clean simple brand mark on the cup outer. From 100 units with free US shipping. Order your custom double wall coffee cups today.

Size Range, Lid Compatibility, and Coordinating Your Cup Range

Custom double wall coffee cups are available from iBOX Factory across the full standard size range from 6 oz through to 20 oz. Each size is produced in dimensions compatible with standard sip lid profiles for that size format. If you run a full cup range, the double wall versions can be produced alongside single wall formats in the same brand system so customers see a consistent visual identity regardless of the cup type.

For cafes that are transitioning from single wall to double wall service, iBOX Factory makes the same brand design work across both formats so the changeover is seamless from the customer’s perspective. New seasonal artwork, promotional designs, and limited editions are all available on double wall specifications. Free design support is included on every order.

No sleeves. No burnt fingers. Just a great cup experience. Start your custom double wall coffee cup order today.

 Frequently Asked Questions

Do double wall cups really eliminate the need for a sleeve?

Yes. The air gap between the inner and outer wall provides effective heat insulation so the outer surface stays comfortable to hold throughout the drink without a sleeve.

What sizes are available for custom double wall coffee cups?

Double wall cups are available from 6 oz through to 20 oz across the standard size range. Custom sizes are available.

What is the minimum order for custom double wall coffee cups?

100 units per design. Request your double wall cup quote today.

Can you print double wall cups in full color?

Yes. Full CMYK and Pantone printing are available on all double wall cup formats.

Are eco-friendly double wall cups available?

Yes. Recycled paper, FSC-certified stock, and compostable double wall options are all available.

How quickly does iBOX Factory produce custom double wall cups?

10 to 12 days from artwork approval with free US delivery. 

Specifications

Printing

CMYK, PMS, No Printing

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Quantities

100 – 500,000

Coating

Gloss, Matte, Spot UV

Default Process

Die Cutting, Gluing, Scoring, Perforation

Options

Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turn Around Time

6-8 Business Days, Rush

Order Process

Choose Your Custom Packaging Boxes

We have a wide range of boxes, select one or write for others.

Request a Free Instant Quote

Complete our quote form to receive a customized quote from our product specialists.

Finalize Your Order

After getting the awesome price, just say print it!

Time to Make a Custom Dieline

We will help you with completely custom dielines according to your needs

Get Creative with Artwork

Collaborate with our design experts for you top notch artwork

Visualize Your Packaging with Mockups

We will send you 3D mockups of your print ready packaging

Roll-on Production!

After approving everything, sit back and relax, while we produce

Artwork Preparation Guide

Cut Line (Black Line)

Indicates the cut at its final size. Important artwork and text should be placed at least 0.125 inches inside of the cut line.

Perforation (Dotted Black Lines)

Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.

Bleed Line (Red Lines)

Indicates where the bleed line is located. Any artwork which goes to the cut line should be extended to the bleed line to get a seamless print.

Crease Line (Green Lines)

Indicates where the product is to be folded.

Safety Margin (Dotted Green Lines)

Indicates where artwork and text should safely be placed inside. As an industry standard, all artwork should at least be placed 0.125 inches away from the cut line unless your design is intentional.

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