Custom Mailing Envelopes

$0.48 per unit at bulk
Minimum 100 boxes. Free die and plates, free design support, free US shipping. No payment taken now: we confirm the final price on a written quote and send a proof before printing.

Custom mailing envelopes from iBOX Factory give corporate offices, agencies, legal firms, ecommerce brands, and direct mail teams a printed branded envelope for documents, invoices, marketing correspondence, and campaign mailings. Our envelopes are available in a range of sizes, paper stocks, closure styles, and print approaches to match every mailing context. Order from 100 units with free US shipping.

Every Envelope Is a Brand Touchpoint Before It Is Opened

An envelope is the first thing a recipient sees and touches before any of the content inside is read. A plain white envelope communicates nothing. A custom printed envelope with a brand logo, a colour, and a return address communicates professionalism and intention from the moment it arrives. We make custom mailing envelopes in a range of sizes and formats with full brand print options that make every piece of correspondence feel like it came from a brand that takes its communication seriously.
Custom Stationary Boxes

Box Details

Envelope Type Flat, booklet, catalog, or padded mailing envelope
Paper Weight 100-250 gsm paper / kraft stock
Dimensions Fully Custom (Any Size)
Minimum Order 100 Units
Print Method CMYK Offset / Digital
Proof Type Flat View + 3D Mockup
Turnaround Time 8 to 10 Business Days
Color Options CMYK / PMS / Custom
Add-ons Self-seal strip, window, gusset, tear strip, security print

How We Work

We make packaging easy. Our three simple steps take you from idea to finished box without any stress.

01
Select Options

Pick the size, material, and style for your product.

02
Production Time

We create your custom packaging with attention to detail.

03
Ready to Ship

Get your brand-new packaging, open the box, and pack your products!

Perfect Your Packaging Artwork Before Printing

Endless Premium Customization Options

Customize every detail to create packaging that reflects your brand.

White Art Paper Wrap​

Smooth, crisp finish. Ideal for clean, modern retail packaging.

Rigid

Eco-friendly brown kraft with raw, earthy appeal.

Natural Kraft

Premium dark base for luxury brand packaging.

Holographic Foil

Holographic Foil

High-impact reflective surface for statement brands.

Corrugated

High-impact reflective surface for statement brands.

Cardboard

High-impact reflective surface for statement brands.

Black Kraft

High-impact reflective surface for statement brands.

Digital Print

Perfect for short runs and fast production.

Oil Based Ink

Eco-friendly ink with vibrant colors.

Offset Print

Sharp, consistent printing for large orders.

Soy Ink

Eco-friendly ink with rich color quality.

Vegetable Ink

Natural ink for sustainable printing.

Pantone

Reliable ink with bold, lasting colors

Pantone Metallic

Metallic colors with a premium finish.

Spot UV

Adds glossy highlights for extra impact.

Debossing

Creates a recessed design with a refined look

Embossing

Raises design elements for added depth.

Foil Stamping

Adds metallic accents for a luxury finish.

Gloss

Creates a smooth, shiny surface.

Matte

Provides a soft, elegant finish.

Silk Touch

Delivers a smooth, velvety feel.

Aqueous Coating

Adds a protective, water-based finish.

Custom Inserts

  1. Keep products secure.
  2. Keep products secure and neatly organized inside the packaging.

Ribbon Closure

  1. Add an elegant touch.
  2. Add a stylish finishing touch for an elegant unboxing experience.

Magnetic Closure

  1. Secure and premium opening.
  2.  Provide a secure closure with a premium opening experience.

Die-Cut Window

  1.  Display your product.
  2.  Display your product while keeping it safely protected.

Foam Inserts

  1. Extra protection for fragile items.  
  2. Offer extra cushioning for delicate and fragile products.

Handles

  1. Easy to carry.
  2.  Make packaging easier to carry and more convenient.

Stickers & Seals

  1. Add branding and security.
  2.  Enhance branding while adding extra package security.

Hang Tabs

  1. Ready for retail display. 
  2.  Designed for convenient retail display on peg hooks.

QR Codes

  1. Connect customers instantly. 
  2. Connect customers to your website, products, or promotions instantly.

Description

We Offer Mailing Envelopes In Every Standard Business Size

Our envelope range covers C4 and C5 formats for full A4 and A5 document mailings, DL format for folded letter correspondence, and A2 and A6 sizes for card mailings and promotional inserts. We also produce square envelopes for invitation mailings and larger flat envelopes for unfolded document delivery where crease prevention matters. Custom sizes are available for non-standard mailing formats. Every size we produce is calibrated against standard postal dimension requirements so your mail moves through the postal network efficiently.

Choose Between Kraft, White, And Colored Envelope Stocks

Kraft envelopes give a warm, natural, and honest aesthetic that suits artisan brands, boutique businesses, and brands that want their correspondence to feel personal rather than corporate. White envelopes give the cleanest and most vivid print base and are the most popular choice for corporate and ecommerce mail. Colored envelopes in a brand-specific hue are available for brands that want their mail to stand out in a recipient’s inbox. All stocks are available with either a smooth or a slightly textured finish depending on the brand aesthetic and the print approach.

Print The Brand, The Return Address, And The Campaign Message

We print mailing envelopes in full CMYK for brand logos, return address panels, promotional messaging, and any artwork or photography that forms part of the campaign. A direct mail envelope that carries a compelling visual message on the outside increases the likelihood that the recipient opens it rather than setting it aside. Pantone matching keeps brand colors exact across every envelope in a mailing run. Front and back printing is available for envelopes where the back flap carries a secondary brand element or a campaign message. The return address can be printed as a permanent brand element or left as a variable area for different senders.

Peel And Seal, Self Seal, And Gummed Closure Options

We offer mailing envelopes with peel-and-seal adhesive strips for fast, clean closure without licking or wetting. Self-seal pressure closures are available for high-volume mailing operations where speed at the envelope stuffing stage matters. Traditional gummed closures are available for brands that prefer the classic envelope feel or for contexts where the recipient associates gummed envelopes with formality and official correspondence. Security tinted envelopes with a patterned inner lining are available for document mailings where contents privacy is important.

Direct Mail Campaign Envelopes That Demand To Be Opened

Direct mail campaigns live and die by open rates. The envelope is the first piece of creative. It determines whether the recipient opens the content or discards it. A campaign envelope with a compelling visual, a teaser message, or a distinctive brand color has significantly higher open rates. Plain white alternatives have lower open rates. We make direct mail campaign envelopes with the bold print quality and the creative flexibility that marketing teams need to produce mail that gets noticed. Campaign variants can be produced on the same envelope format with different outer messages for A/B testing and audience segmentation.

Legal, Financial, And Confidential Document Envelope Formats

Legal firms, financial institutions, healthcare providers, and educational organizations need mailing envelopes that communicate professionalism, formality, and discretion. A custom printed envelope with the organization’s logo, the department name, and a formal layout communicates authority and care for the recipient’s correspondence. Security-tinted inner lining is available for sensitive document envelopes. A formal window envelope format for statement and invoice mailings keeps address delivery automated while the branded outer communicates the sender identity clearly. We make all of these formats with the same print quality standard as our consumer brand envelopes.

Wholesale Envelope Supply For Offices And Mailing Operations

Offices, mailing houses, and direct mail operations with high volume envelope needs benefit from our wholesale pricing structure. The per-unit cost reduces progressively with volume so large mailing runs are genuinely cost-competitive against plain envelope alternatives. From 100 units per specification with free US shipping. No die plate charges. Free design support on every order. A free sample is available before production to confirm print quality and closure performance.

FAQs

What envelope sizes are available?

DL, C5, C4, A2, A6, and square formats are all available. Custom sizes are available for non-standard mailing formats.

Can mailing envelopes include a security-tinted inner lining?

Yes. Security tinted envelopes with a patterned inner lining are available for sensitive document mailings.

What is the minimum order for custom mailing envelopes?

100 units per specification. Request your quote today.

Can campaign envelopes include different outer messages for A/B testing?

Yes. Campaign variants on the same envelope format with different outer messages are available from 100 units per variant.

How quickly does iBOX Factory produce custom mailing envelopes?

10 to 12 days from artwork approval with free delivery across the USA.

Related Products

Read From Our Satisfied Customers​

What We Are Built For

Frequently Asked
Questions

Everything you need to know about our packaging solutions, answered simply.

Yes, we are equipped to handle both small and large volume orders. Whether you need a limited run or a bulk order, we can accommodate your needs.

Absolutely! Our experienced design team can assist you in creating the perfect packaging to match your brand’s needs and aesthetics.

We offer a variety of materials including cardboard, corrugated board, eco-friendly options, and more. Let us know your requirements, and we’ll help you choose the best material.

Simply fill out our contact form with your project details, and our team will get back to you with a customized quote as soon as possible.

We offer a range of printing techniques including digital printing, offset printing, and flexographic printing. Our team will recommend the best method based on your design and order requirements.