Custom Resealable Mylar Bags

$0.48 per unit at bulk
Minimum 100 boxes. Free die and plates, free design support, free US shipping. No payment taken now: we confirm the final price on a written quote and send a proof before printing.

Resealability is the feature that turns a single-use bag into a product that buyers keep using and keep seeing your brand on. Every time the bag is reopened and resealed, the brand gets another impression. iBOX Factory produces custom resealable mylar bags with zipper constructions that perform through every use cycle and printing that keeps the brand visible throughout the product’s life.

Custom Resealable Mylar Bags That Keep the Product Fresh and the Brand in View

A resealable mylar bag that reseals reliably and maintains its barrier performance through multiple use cycles is a brand asset that keeps working long after the initial purchase.
Custom Mylar bags

Box Details

Box Type Resealable Mylar pouch with zip lock closure
Material Thickness 3.5-5.5 mil PET / VMPET / PE barrier film
Dimensions Fully Custom (Any Size)
Minimum Order 100 Units
Print Method CMYK Rotogravure / Digital
Proof Type Flat View + 3D Mockup
Turnaround Time 10-15 Business Days
Color Options CMYK / PMS / Custom
Add-ons Resealable zipper, tear notch, rounded corners, hang hole, matte/gloss coating

How We Work

We make packaging easy. Our three simple steps take you from idea to finished box without any stress.

01
Select Options

Pick the size, material, and style for your product.

02
Production Time

We create your custom packaging with attention to detail.

03
Ready to Ship

Get your brand-new packaging, open the box, and pack your products!

Perfect Your Packaging Artwork Before Printing

Endless Premium Customization Options

Customize every detail to create packaging that reflects your brand.

White Art Paper Wrap​

Smooth, crisp finish. Ideal for clean, modern retail packaging.

Rigid

Eco-friendly brown kraft with raw, earthy appeal.

Natural Kraft

Premium dark base for luxury brand packaging.

Holographic Foil

Holographic Foil

High-impact reflective surface for statement brands.

Corrugated

High-impact reflective surface for statement brands.

Cardboard

High-impact reflective surface for statement brands.

Black Kraft

High-impact reflective surface for statement brands.

Digital Print

Perfect for short runs and fast production.

Oil Based Ink

Eco-friendly ink with vibrant colors.

Offset Print

Sharp, consistent printing for large orders.

Soy Ink

Eco-friendly ink with rich color quality.

Vegetable Ink

Natural ink for sustainable printing.

Pantone

Reliable ink with bold, lasting colors

Pantone Metallic

Metallic colors with a premium finish.

Spot UV

Adds glossy highlights for extra impact.

Debossing

Creates a recessed design with a refined look

Embossing

Raises design elements for added depth.

Foil Stamping

Adds metallic accents for a luxury finish.

Gloss

Creates a smooth, shiny surface.

Matte

Provides a soft, elegant finish.

Silk Touch

Delivers a smooth, velvety feel.

Aqueous Coating

Adds a protective, water-based finish.

Custom Inserts

  1. Keep products secure.
  2. Keep products secure and neatly organized inside the packaging.

Ribbon Closure

  1. Add an elegant touch.
  2. Add a stylish finishing touch for an elegant unboxing experience.

Magnetic Closure

  1. Secure and premium opening.
  2.  Provide a secure closure with a premium opening experience.

Die-Cut Window

  1.  Display your product.
  2.  Display your product while keeping it safely protected.

Foam Inserts

  1. Extra protection for fragile items.  
  2. Offer extra cushioning for delicate and fragile products.

Handles

  1. Easy to carry.
  2.  Make packaging easier to carry and more convenient.

Stickers & Seals

  1. Add branding and security.
  2.  Enhance branding while adding extra package security.

Hang Tabs

  1. Ready for retail display. 
  2.  Designed for convenient retail display on peg hooks.

QR Codes

  1. Connect customers instantly. 
  2. Connect customers to your website, products, or promotions instantly.

Description

Zipper Construction for Reliable Resealing

The reseal performance of a mylar bag depends on the quality of the zipper mechanism and the consistency of the seal it creates across the full bag width. Our resealable mylar bags use zipper constructions engineered to maintain their seal integrity through the expected number of use cycles for the product category. Standard resealable zippers deliver reliable performance for everyday consumer use. Press-to-close formats give a simple, intuitive resealing experience for food and snack products.

Barrier Performance Through Repeated Use

The foil barrier in a resealable mylar bag needs to maintain its performance not just on first opening but through every subsequent open and reseal cycle. Our bags are produced with construction specifications that maintain barrier integrity through repeated use. The zipper mechanism is engineered to create a clean, complete seal across the full bag width every time the bag is closed, maintaining the oxygen, moisture, and odor barrier performance that keeps the product fresh through the full consumption period.

Custom resealable mylar bags serve a wide range of product categories. Furthermore, dried fruits, nuts, snacks, coffee, tea, and freeze-dried foods all use resealable Mylar bags to preserve freshness throughout the entire consumption period. Supplements and nutraceuticals use resealable bags for products consumed over multiple servings. Specialty retail products use resealable mylar for products that benefit from consumer resealing after each use.

Full Color Printing for Brand Communication

We print custom resealable mylar bags with high-resolution printing that reproduces brand colors, product imagery, and required compliance content across the full bag surface. Front panel, back panel, and gusset panels all carry brand communication and product information. Consistent color accuracy across every bag in a large run is standard. Customers use resealable bags repeatedly. Therefore, they see your brand every time they open the package. Furthermore, we deliver sharp print quality and clear branding to leave a lasting impression.

Stand-Up and Flat Seal Format Options

We produce custom resealable Mylar bags in stand-up pouch and flat-seal formats. Flat-seal formats work well for storage, postal shipping, and hanging displays. We select the format based on how customers will store, display, and use the product. This gives each product a practical bag structure that supports its primary application.

Finish Options for Resealable Mylar Bags

We offer matte, gloss, soft-touch, and holographic finishes for custom resealable Mylar bags. Matte and soft-touch finishes provide a smooth, understated appearance and feel comfortable during repeated handling. Gloss finishes increase color vibrancy and make graphics stand out at retail. Holographic finishes add visual impact for limited editions and special product launches. You can choose the finish that best matches your brand identity and product positioning.

Size Range for Every Product Application

We produce custom resealable Mylar bags in sizes ranging from small individual portions to large multi-serving and bulk formats. Each bag is manufactured to the dimensions required for your specific product. We account for the fill volume, bag structure, zipper placement, and available display space when determining the size. This helps maintain the right product presentation and usable internal capacity. As a result, each bag fits the product properly and supports convenient storage and resealing.

FAQs

What zipper options are available for resealable mylar bags?

Standard resealable, child-resistant, and press-to-close zipper options are all available.

What product categories use resealable mylar bags?

What is the minimum order quantity?

The minimum order is 1000 units per specification. Request your quote today.

How quickly do you produce custom resealable Mylar bags?

We deliver most orders in 10 to 12 days from artwork approval with free US shipping.

What finish options are available?

Matte, gloss, soft touch, and holographic finishes are all available.

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What We Are Built For

Frequently Asked
Questions

Everything you need to know about our packaging solutions, answered simply.

Yes, we are equipped to handle both small and large volume orders. Whether you need a limited run or a bulk order, we can accommodate your needs.

Absolutely! Our experienced design team can assist you in creating the perfect packaging to match your brand’s needs and aesthetics.

We offer a variety of materials including cardboard, corrugated board, eco-friendly options, and more. Let us know your requirements, and we’ll help you choose the best material.

Simply fill out our contact form with your project details, and our team will get back to you with a customized quote as soon as possible.

We offer a range of printing techniques including digital printing, offset printing, and flexographic printing. Our team will recommend the best method based on your design and order requirements.