Custom Sandwich Boxes

$0.48 per unit at bulk
Minimum 100 boxes. Free die and plates, free design support, free US shipping. No payment taken now: we confirm the final price on a written quote and send a proof before printing.

A sandwich that arrives with soggy bread or a filling that has shifted in transit disappoints regardless of what went into making it. IBOX Factory makes custom sandwich boxes that keep the sandwich in its best condition from assembly to opening, carry the deli or cafe brand identity clearly, and present the product in a way that makes the opening feel like a proper meal experience. From 100 units with free US shipping.

Sandwich Packaging That Respects the Product and Represents the Brand

We work with delis, cafe chains, hotel food service teams, and grab-and-go food brands who all need the same thing from a sandwich box. Keep the food in good condition, communicate the brand in a way they are proud of, and work in the practical realities of a busy food service environment. We bring experience from across the food service packaging category and make every sandwich box decision with that context firmly in mind. Free design help, free sample, wholesale pricing from 100 units.
Custom Food & Restaurant Boxes

Box Details

Box Type Triangular sandwich box, tuck top sandwich box, window food box
Paper Weight 12pt-18pt food-grade SBS, kraft, or coated paperboard
Dimensions Custom fit for triangle sandwiches, subs, wraps, and fresh deli products
Minimum Order 100 Units
Print Method Offset printing, digital printing, flexographic printing, CMYK/PMS printing
Proof Type 2D digital proof and 3D mockup available before production
Turnaround Time Standard 12-15 business days after artwork approval; rush option available
Color Options CMYK full color, PMS spot colors, inside/outside printing
Add-ons PET window, grease-resistant coating, ventilation holes, custom inserts, matte or gloss finish

How We Work

We make packaging easy. Our three simple steps take you from idea to finished box without any stress.

01
Select Options

Pick the size, material, and style for your product.

02
Production Time

We create your custom packaging with attention to detail.

03
Ready to Ship

Get your brand-new packaging, open the box, and pack your products!

Perfect Your Packaging Artwork Before Printing

Endless Premium Customization Options

Customize every detail to create packaging that reflects your brand.

White Art Paper Wrap​

Smooth, crisp finish. Ideal for clean, modern retail packaging.

Rigid

Eco-friendly brown kraft with raw, earthy appeal.

Natural Kraft

Premium dark base for luxury brand packaging.

Holographic Foil

Holographic Foil

High-impact reflective surface for statement brands.

Corrugated

High-impact reflective surface for statement brands.

Cardboard

High-impact reflective surface for statement brands.

Black Kraft

High-impact reflective surface for statement brands.

Digital Print

Perfect for short runs and fast production.

Oil Based Ink

Eco-friendly ink with vibrant colors.

Offset Print

Sharp, consistent printing for large orders.

Soy Ink

Eco-friendly ink with rich color quality.

Vegetable Ink

Natural ink for sustainable printing.

Pantone

Reliable ink with bold, lasting colors

Pantone Metallic

Metallic colors with a premium finish.

Spot UV

Adds glossy highlights for extra impact.

Debossing

Creates a recessed design with a refined look

Embossing

Raises design elements for added depth.

Foil Stamping

Adds metallic accents for a luxury finish.

Gloss

Creates a smooth, shiny surface.

Matte

Provides a soft, elegant finish.

Silk Touch

Delivers a smooth, velvety feel.

Aqueous Coating

Adds a protective, water-based finish.

Custom Inserts

  1. Keep products secure.
  2. Keep products secure and neatly organized inside the packaging.

Ribbon Closure

  1. Add an elegant touch.
  2. Add a stylish finishing touch for an elegant unboxing experience.

Magnetic Closure

  1. Secure and premium opening.
  2.  Provide a secure closure with a premium opening experience.

Die-Cut Window

  1.  Display your product.
  2.  Display your product while keeping it safely protected.

Foam Inserts

  1. Extra protection for fragile items.  
  2. Offer extra cushioning for delicate and fragile products.

Handles

  1. Easy to carry.
  2.  Make packaging easier to carry and more convenient.

Stickers & Seals

  1. Add branding and security.
  2.  Enhance branding while adding extra package security.

Hang Tabs

  1. Ready for retail display. 
  2.  Designed for convenient retail display on peg hooks.

QR Codes

  1. Connect customers instantly. 
  2. Connect customers to your website, products, or promotions instantly.

Description

The Right Shape for Every Sandwich Build

A sandwich box needs to fit the sandwich without crushing it or leaving space that allows the contents to move. A standard rectangular format works well for most regular-slice sandwiches and wraps. A slightly taller format suits doorstep-style or triple-decker builds. A triangular format is the classic choice for pre-made triangle-cut sandwiches and communicates a clean practical presentation. A longer rectangular format suits baguette-style sandwiches and subs. We produce sandwich boxes in every shape the product requires.

Material That Keeps the Bread and Filling at Their Best

Sandwich packaging has a moisture challenge. The filling releases moisture that can soften the bread over time. You can choose a board with a food-safe inner surface to protect against filling moisture. Additionally, we offer windowed boards that allow air exchange to help keep bread fresher. For longer journeys, you can select a fully sealed option for better protection. We help you choose based on the specific sandwich and the time from packing to eating.

Brand Print That Communicates on a Counter or in a Bag

A sandwich box on a deli counter or in a lunch bag is a brand impression on everyone who sees it. The brand mark, the color system, and any product communication on the exterior turn a simple food container into a brand advertisement that travels with the customer. Full color print across the exterior keeps the brand visible from every angle. A clear window on the top or front lets the customer see the sandwich inside, which is a strong choice for premium filled products where the visual quality communicates freshness and generosity.

Styles That Suit Retail, Deli, and Food Service Contexts

A grab-and-go retail sandwich box needs to stand on a refrigerated shelf, communicate the product and brand clearly, and open easily for a customer in a hurry. A deli counter sandwich box is assembled fresh and needs to travel in a bag without losing its shape. A food service catering box needs to accommodate multiple sandwiches in a stack without the boxes compressing each other. We produce sandwich boxes for all three contexts with shape, material, and closure style chosen based on how and where the sandwich will be used.

Finish Options From Practical to Premium

A practical deli box needs a durable surface that handles oils and moisture of daily use without staining. A premium artisan sandwich brand benefits from a matte or soft touch surface communicating quality before the box is opened. A contemporary cafe brand benefits from a clean white surface with a bold typographic design in one or two brand colours. You choose the print style and finish that matches the brand identity and the price point of the product inside.

Custom Windows, Closures, and Brand Details

A window on a sandwich box is one of the most effective tools for communicating filling quality before the purchase is made. A full-width window on the top of a triangular box lets the customer see the generosity of the filling from above. A narrow window on the front shows the layers of a doorstep sandwich to a buyer at a deli counter. A custom-shaped die-cut window in your brand’s visual style adds a distinctive detail. As a result, the box looks unique and branded rather than generic. We offer all of these options alongside a range of closure styles to suit every sandwich format.

FAQs

Can sandwich boxes include a window to show the filling?

Yes. Windows in standard and custom shapes on the top or front panel are available on all sandwich box styles.

What sandwich box shape suits a baguette or sub?

A long rectangular format is the standard choice for baguette and sub sandwiches, built from the specific length and width.

What is the minimum order for custom sandwich boxes?

100 units per specification. Request your quote today.

Can a deli produce a range of sandwich box styles with shared brand identity?

Yes. A range of sandwich box styles sharing the same brand identity is a standard request and we produce the full range from a single brief.

How quickly does iBOX Factory produce custom sandwich boxes?

10 to 12 days from artwork approval with free delivery across the USA.

Related Products

Request a Quote
Custom Pizza Boxes
Custom Pizza Boxes
Request a Quote
Request a Quote

Read From Our Satisfied Customers​

What We Are Built For

Frequently Asked
Questions

Everything you need to know about our packaging solutions, answered simply.

Yes, we are equipped to handle both small and large volume orders. Whether you need a limited run or a bulk order, we can accommodate your needs.

Absolutely! Our experienced design team can assist you in creating the perfect packaging to match your brand’s needs and aesthetics.

We offer a variety of materials including cardboard, corrugated board, eco-friendly options, and more. Let us know your requirements, and we’ll help you choose the best material.

Simply fill out our contact form with your project details, and our team will get back to you with a customized quote as soon as possible.

We offer a range of printing techniques including digital printing, offset printing, and flexographic printing. Our team will recommend the best method based on your design and order requirements.