Custom Wax Boxes: Sizes, Materials and What to Specify

Key Takeaways

  • Wax boxes are specified around the primary pack. A bead pouch, a tin and a pot each need a different carton shape, so decide the primary pack first and size the carton to it.
  • Wax is greasy and heat sensitive. Keep the wax inside a sealed pouch, tin or pot and treat the carton as presentation and protection rather than as a barrier.
  • Bead pouches slump and change shape, so measure a filled pouch standing as it will sit in the carton, not a flat empty one.
  • Wax boxes start at a minimum of 100 boxes, from about $0.48 per unit at bulk volumes on a written quote. Order on the custom wax boxes page.

Hair removal wax comes in several quite different formats and the packaging question changes with each one. This guide covers how to specify the carton and what to tell us. The custom wax boxes page is where you order.

Match the carton to the primary pack

Primary packCarton shapeThe sizing catch
Bead pouchRectangular carton, often with a flat baseA filled pouch slumps, so measure it filled and standing
Tin or canSnug carton or a collar, often square sectionThe rim or lip is wider than the body
Pot or tubTuck end carton sized to the lidA tapered tub is widest at the top
Cartridge or roll onSlim carton or a multi cartridge trayThe head is wider than the barrel
Strips and kitsFlat carton with a partition or trayDepth is set by the thickest component, often the applicator

Grease, heat and what the carton can honestly do

Wax residue stains board, and a stained box looks like a leaking product even when nothing has leaked. Keep the wax properly sealed in its primary pack, and if there is any risk of contact, specify a coated or laminated board that resists marking. Heat is the other variable: wax softens and a carton that fits perfectly at room temperature can bulge after a warm week in a warehouse. Allow a little clearance rather than a press fit, and avoid a design where a bulging pack would tear a tight window.

What buyers read on the box

Professional and consumer wax buyers look for the same few things quickly: the wax type, what it is for, the format, the net quantity and how it is used. Design the front panel around those, and keep the instructions panel large enough for real type rather than the smallest size that fits. A kit carton should say what is in the kit on the face, because that is the question a shopper asks first.

Materials and construction

Standard white cardstock prints the photographic and colour led work this category uses. Kraft eco friendly brown cardstock suits a natural or salon positioning and prints well in one or two inks. Corrugated stock is the right call for a heavy professional pack or a carton that also ships. Rigid press board suits a premium salon kit. Available finishes include gloss and matte lamination, spot UV, foil stamping and embossing.

For a heavier tin or a multi piece kit, specify a stronger base. A plain tuck bottom will eventually give way under weight; a crash lock or auto bottom base, or a glued seal end carton, holds up in a shop and in a fulfilment line.

What to send us for a quote

  1. The primary pack dimensions, measured filled.
  2. The net weight of a single unit.
  3. Whether the carton also ships to customers or travels inside an outer case.
  4. The panels you must carry: instructions, warnings, ingredients, net quantity.
  5. Your quantity and your deadline.

Ordering

The minimum is 100 boxes, with pricing from about $0.48 per unit at bulk volumes confirmed on your written quote. The die, plates, design support, US shipping and a digital proof are included. Turnaround is quoted per job in three lanes, rush (expedited production plus air freight), standard (air) and cost saver (sea), from about 7 business days, plus 2 to 5 for delivery.

Order on the custom wax boxes page, or send measurements to the quote form first. Related: custom cosmetic boxes.

Get a Custom Quote

Free die and plates, free design support, free US shipping. Minimums from 100 boxes.