Custom Eyeshadow Boxes: Full Specifications

Key Takeaways

  • Eyeshadow packaging is specified from the finished palette or pan, measured closed, including the hinge side and any magnetic closure, which is normally the thickest point.
  • Single pans are specified as a small carton plus a retention detail. Palettes are specified as a carton or rigid box around a fixed component, so the component dimensions come first.
  • Mirrors, magnets and shade windows each change the build, and each has to be on the specification before the dieline is drawn.
  • iBox Factory makes eyeshadow packaging from a 100 unit minimum with the die, plates, design support and a digital proof included.

To order, see custom eyeshadow boxes. This page is a specification sheet for the carton and the components around it, written so you can fill it in and send it.

Component measurement

FieldHow to measure
Palette length and widthClosed, at the outer edge, including any lip on the lid
Palette thicknessAt the thickest point, usually the hinge or the magnet housing
Single pan diameterAcross the metal pan, not the shadow surface
Pan depthIncluding any magnet or adhesive layer on the base
Shrink or sealNote if the palette is shrink wrapped before boxing, which adds thickness

Construction options

BuildDescriptionBest for
Tuck end cartonFolded and glued printed boardUnit packs, refills, single pans
Sleeve over trayPrinted sleeve, inner tray holds the paletteMid tier ranges, easy to open
Rigid boxChipboard wrapped in a printed sheetLimited editions and gift sets
Magnetic closure boxRigid build with magnets under the wrapPremium palettes where the box is kept
Window cartonDie cut opening, filmed or openShelf ranges where shade visibility sells

Inserts and retention

  • Die cut board fitment: cheapest, recyclable with the carton, good for flat palettes.
  • Die cut foam: precise, premium feel, takes internal depth.
  • Vacuum formed tray: exact fit and visible components, adds a plastic stream.
  • Moulded pulp: volume friendly, needs a consistent component shape.

Print and finish

ElementOptionsNote
BoardCoated white, kraft, or a rigid wrap sheetCoated white for colour accuracy on shade swatches
LaminationMatte, gloss, soft touchSoft touch on dark colours shows fingerprints
Special passesFoil stamping, spot gloss, emboss or debossEach needs its own artwork layer
Inside printPrinted inner panels or trayA low cost way to improve the opening moment

Shade accuracy, the thing to check at proof

If your artwork shows shade swatches, they are the hardest element on the box to get right, because a printed swatch and a pressed powder are different materials. Two practical steps. Flag the swatch areas at quote stage so they are watched on press. And check them on the digital proof against physical product, since the proof is included on every order and it is the cheapest point to catch a shade that reads wrong.

Refills and range extensions

If you sell refill pans as well as palettes, specify both at the same time so the refill carton shares the board, the finish and the artwork grid with the palette it belongs to. Keeping the shade name in an isolated area of the artwork also means a new shade needs a change to that area rather than a redesign of the whole carton.

Ordering terms

TermDetail
Minimum100 units
Price basisFrom about $0.48 per unit at bulk volumes, confirmed on your written quote
Turnaround lanesRush (expedited production plus air freight), standard (air), cost saver (sea)
Production floorFrom about 7 business days, plus 2 to 5 days for delivery
Specialty imported itemsUp to about 12 weeks
IncludedDie, plates, design support, US shipping, digital proof
PlantsWest Chicago, United States and Guangzhou, China

To order, see custom eyeshadow boxes. For the wider range, the makeup box guide covers specifying a system rather than a single carton, and what a magnetic closure box is explains that construction. Send your palette measurements with a quote request.

Get a Custom Quote

Free die and plates, free design support, free US shipping. Minimums from 100 boxes.