How Long Does Custom Packaging Take?

Key Takeaways

  • Production runs in three lanes and the lane is quoted per product. Rush pairs expedited production with air freight, standard ships by air, and cost saver ships by sea.
  • The floor is from about 7 business days in production, plus 2 to 5 for delivery. Specialty imported items can run up to about 12 weeks, so ask which bracket your item falls in before you plan a launch.
  • The clock does not start at the order. It starts when artwork is approved on the digital proof, so every day spent in artwork revisions is a day added to your delivery date.
  • Rush carries a premium of about 7 to 25 percent depending on the job. Minimum order is 100 boxes, from about $0.48 per unit at bulk volumes on a written quote.

The honest answer has two parts: how long production takes, and how long you take. Production is quoted per product across three lanes. The part buyers control, artwork and approval, is often the longer half of the calendar.

The three lanes

LaneHow it movesWhen to choose it
RushExpedited production plus air freightA fixed launch date, a trade show, a stockout
StandardAir freightNormal replenishment with a few weeks of runway
Cost saverSea freightPlanned volume where the calendar is generous

The floor across these is from about 7 business days in production, plus 2 to 5 for delivery. That is a floor, not a promise for every product. Specialty imported items can run up to about 12 weeks, and structures with extra operations such as foil, window patching, rigid assembly or a moulded insert sit further along than a plain printed carton. Ask for the lane and the bracket in writing on your quote rather than assuming the floor applies.

The part of the schedule you control

  1. Specification. Internal dimensions, board, structure, print and finish. Gaps here become questions later, and questions cost days.
  2. Artwork on the dieline. You get a dieline and the design support to work against it. The clock on production does not start until artwork is laid out correctly.
  3. Digital proof approval. A digital proof is produced before anything prints. Nothing moves until you sign it.
  4. Production and freight. This is the part described by the lane you chose.

In practice, most late packaging is late because step two and step three took longer than anyone allowed for. Two rounds of internal artwork review can easily add a week.

What adds time, and what does not

Things that add time: foil stamping and embossing, window patches, rigid box assembly, custom inserts, a second structural sample, and any change made after proof approval. Things that do not add meaningful time: a custom internal size instead of a near-standard one, because the die is included either way, and print coverage, because a fully printed box and a lightly printed one run on the same press pass.

Planning backwards from a date

If you have a hard date, work backwards: delivery window, then the production lane, then proof approval, then artwork, then specification. Add contingency at the artwork stage rather than at the end, because that is where the variance actually lives. If the date is immovable and the calendar is short, rush is available at a premium of about 7 to 25 percent depending on the job, and it is worth asking what the standard lane would cost you in comparison before committing.

Ordering

Minimum order is 100 boxes, and pricing runs from about $0.48 per unit at bulk volumes, confirmed on your written quote. Die and plates, design support, US shipping and a digital proof before anything prints are all included. Manufacturing is split between West Chicago in the US and Guangzhou in China, and which plant runs your job affects which lane makes sense.

Seasonal work is the clearest case for planning early: the Christmas box guide covers what a seasonal calendar looks like in practice. For general shipping cartons, see custom shipping boxes. Tell us your date and your quantity when you request a quote, and the lane comes back with the price rather than after it.

Get a Custom Quote

Free die and plates, free design support, free US shipping. Minimums from 100 boxes.