Custom Roll Stock Film

$0.48 per unit at bulk
Minimum 100 boxes. Free die and plates, free design support, free US shipping. No payment taken now: we confirm the final price on a written quote and send a proof before printing.

Custom roll stock film is the foundation of efficient form fill seal packaging. For brands running form fill seal machines at production volume, the film is the packaging. Everything downstream the seal quality, the bag dimensions, the brand print, the barrier performance depends on the roll stock specification being exactly right for the machine and the product. Getting that specification wrong costs time and product. Getting it right is what keeps the line running.

Custom Roll Stock Film Specified to Run on Your Machine and Protect Your Product

iBOX Factory produces custom roll stock film for food, snack, coffee, powder, liquid, and bakery brands running high-speed form fill seal production lines who need packaging film supplied in the right width, the right laminate construction, and the right print specification to run efficiently and produce a consistent, high-quality finished package at production speeds. Multi-layer PET, PE, BOPP, CPP, and aluminum foil laminate options, custom thickness from 20 to 150 micron, plain and custom-printed designs in gloss, matte, and metallic finishes, we supply roll stock film that performs on the line. We offer free design support, a free 3D sample, no die plate charges, free US shipping, a price match guarantee, and delivery in 10 to 12 days. MOQ is 1000 units.

Box Details

How We Work

We make packaging easy. Our three simple steps take you from idea to finished box without any stress.

01
Select Options

Pick the size, material, and style for your product.

02
Production Time

We create your custom packaging with attention to detail.

03
Ready to Ship

Get your brand-new packaging, open the box, and pack your products!

Perfect Your Packaging Artwork Before Printing

Endless Premium Customization Options

Customize every detail to create packaging that reflects your brand.

White Art Paper Wrap​

Smooth, crisp finish. Ideal for clean, modern retail packaging.

Rigid

Eco-friendly brown kraft with raw, earthy appeal.

Natural Kraft

Premium dark base for luxury brand packaging.

Holographic Foil

Holographic Foil

High-impact reflective surface for statement brands.

Corrugated

High-impact reflective surface for statement brands.

Cardboard

High-impact reflective surface for statement brands.

Black Kraft

High-impact reflective surface for statement brands.

Digital Print

Perfect for short runs and fast production.

Oil Based Ink

Eco-friendly ink with vibrant colors.

Offset Print

Sharp, consistent printing for large orders.

Soy Ink

Eco-friendly ink with rich color quality.

Vegetable Ink

Natural ink for sustainable printing.

Pantone

Reliable ink with bold, lasting colors

Pantone Metallic

Metallic colors with a premium finish.

Spot UV

Adds glossy highlights for extra impact.

Debossing

Creates a recessed design with a refined look

Embossing

Raises design elements for added depth.

Foil Stamping

Adds metallic accents for a luxury finish.

Gloss

Creates a smooth, shiny surface.

Matte

Provides a soft, elegant finish.

Silk Touch

Delivers a smooth, velvety feel.

Aqueous Coating

Adds a protective, water-based finish.

Custom Inserts

  1. Keep products secure.
  2. Keep products secure and neatly organized inside the packaging.

Ribbon Closure

  1. Add an elegant touch.
  2. Add a stylish finishing touch for an elegant unboxing experience.

Magnetic Closure

  1. Secure and premium opening.
  2.  Provide a secure closure with a premium opening experience.

Die-Cut Window

  1.  Display your product.
  2.  Display your product while keeping it safely protected.

Foam Inserts

  1. Extra protection for fragile items.  
  2. Offer extra cushioning for delicate and fragile products.

Handles

  1. Easy to carry.
  2.  Make packaging easier to carry and more convenient.

Stickers & Seals

  1. Add branding and security.
  2.  Enhance branding while adding extra package security.

Hang Tabs

  1. Ready for retail display. 
  2.  Designed for convenient retail display on peg hooks.

QR Codes

  1. Connect customers instantly. 
  2. Connect customers to your website, products, or promotions instantly.

Description

Form Fill Seal Machine Compatibility

Roll stock film must match your form fill seal machine specifications. Film width, core diameter, roll weight, heat seal range, and running tension all affect production performance. Therefore, we confirm your machine requirements before production. As a result, we engineer the film to run smoothly, reduce downtime, and prevent seal failures.

Multi-Layer Laminate Construction Options

Roll stock film is available in a range of multi-layer laminate constructions suited to different product types and barrier requirements. PET outer layer provides a strong, printable exterior surface with good puncture and tear resistance. PE inner layer provides the heat-sealable surface that creates the package seals at the form fill seal machine. BOPP constructions provide clarity, stiffness, and printability for snack and dry food applications. CPP inner layers provide a softer, more flexible seal layer suited to certain food and personal care product formats. Aluminum foil laminate layers provide the highest barrier performance available for products with extended shelf life requirements or high sensitivity to oxygen, moisture, and light.

Custom Thickness From 20 to 150 Micron

Film thickness is a performance and economics decision. Thicker films provide greater puncture resistance and a more durable package feel. However, they increase both material cost and package weight. In contrast, thinner films reduce costs and overall weight. As a result, they offer less puncture resistance and may feel less substantial to consumers. We determine the right film thickness based on your product type, fill weight, distribution conditions, and the balance between performance and cost that best fits your brand.

Barrier Performance for Every Product Category

Roll stock film barrier performance is specified based on the product’s sensitivity to oxygen, moisture, light, and contamination. Snack foods require moisture and oxygen barrier to prevent rancidity and staleness. Coffee requires an oxygen barrier and aroma-lock to preserve freshness and volatile aromatics. Pharmaceutical and nutraceutical powders require a moisture barrier to prevent caking and active ingredient degradation. Liquid and sauce products require a film construction that maintains seal integrity under liquid fill conditions. We specify the right barrier laminate for every product type and shelf life requirement.

Plain and Custom-Printed Film Options

We supply roll stock film in plain, unprinted formats for brands that apply labels or print after sealing, while we produce custom pre-printed roll stock for packaging lines that integrate printing directly into the film. As a result, the finished package comes off the production line fully branded. Furthermore, this eliminates the need for a secondary label application step. Registration marks and print-to-cut alignment guides are incorporated into the printed film specification for accurate machine registration. 

Hot-Fill and Cold Storage Compatibility

Roll stock film for hot-fill applications uses heat-resistant laminate constructions that maintain their structural integrity and seal quality through the elevated fill temperatures without delamination, distortion, or seal failure. Cold storage and freezer-grade film specifications maintain flexibility and seal integrity at low temperatures without the embrittlement that standard flexible films can develop in frozen storage environments. We specify the right temperature performance profile for every product’s filling and storage conditions.

Industrial Paper and Plastic Core Rolls

We supply roll stock film on industrial paper or plastic cores to match your production equipment. Before production, we confirm the core diameter, roll length, and film orientation. As a result, the film runs smoothly and remains fully compatible with your form fill seal machine.

FAQs

What laminate material options are available for roll stock film?

PET, PE, BOPP, CPP, and aluminum foil laminate constructions are available in multi-layer combinations suited to each product type and barrier requirement.

What thickness range is available?

20 to 150 micron custom thickness options are available across all laminate constructions.

Can roll stock film be supplied with custom printing?

Yes. We produce full-color CMYK pre-printed roll stock with gloss, matte, or metallic finishes and incorporate machine registration marks for accurate production.

What is the minimum order quantity?

The minimum order is 1000 units. Request your quote today.

How quickly is custom roll stock film produced?

We produce and deliver most custom roll stock film orders within 10–12 days after artwork approval and include free US shipping.

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What We Are Built For

Frequently Asked
Questions

Everything you need to know about our packaging solutions, answered simply.

Yes, we are equipped to handle both small and large volume orders. Whether you need a limited run or a bulk order, we can accommodate your needs.

Absolutely! Our experienced design team can assist you in creating the perfect packaging to match your brand’s needs and aesthetics.

We offer a variety of materials including cardboard, corrugated board, eco-friendly options, and more. Let us know your requirements, and we’ll help you choose the best material.

Simply fill out our contact form with your project details, and our team will get back to you with a customized quote as soon as possible.

We offer a range of printing techniques including digital printing, offset printing, and flexographic printing. Our team will recommend the best method based on your design and order requirements.