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Custom Roll Stock Film

Custom roll stock film is the foundation of efficient form fill seal packaging. For brands running form fill seal machines at production volume, the film is the packaging. Everything downstream the seal quality, the bag dimensions, the brand print, the barrier performance depends on the roll stock specification being exactly right for the machine and the product. Getting that specification wrong costs time and product. Getting it right is what keeps the line running.

Description

Form Fill Seal Machine Compatibility

Roll stock film must match your form fill seal machine specifications. Film width, core diameter, roll weight, heat seal range, and running tension all affect production performance. Therefore, we confirm your machine requirements before production. As a result, we engineer the film to run smoothly, reduce downtime, and prevent seal failures.

Multi-Layer Laminate Construction Options

Roll stock film is available in a range of multi-layer laminate constructions suited to different product types and barrier requirements. PET outer layer provides a strong, printable exterior surface with good puncture and tear resistance. PE inner layer provides the heat-sealable surface that creates the package seals at the form fill seal machine. BOPP constructions provide clarity, stiffness, and printability for snack and dry food applications. CPP inner layers provide a softer, more flexible seal layer suited to certain food and personal care product formats. Aluminum foil laminate layers provide the highest barrier performance available for products with extended shelf life requirements or high sensitivity to oxygen, moisture, and light.

Custom Thickness From 20 to 150 Micron

Film thickness is a performance and economics decision. Thicker films provide greater puncture resistance and a more durable package feel. However, they increase both material cost and package weight. In contrast, thinner films reduce costs and overall weight. As a result, they offer less puncture resistance and may feel less substantial to consumers. We determine the right film thickness based on your product type, fill weight, distribution conditions, and the balance between performance and cost that best fits your brand.

Barrier Performance for Every Product Category

Roll stock film barrier performance is specified based on the product’s sensitivity to oxygen, moisture, light, and contamination. Snack foods require moisture and oxygen barrier to prevent rancidity and staleness. Coffee requires an oxygen barrier and aroma-lock to preserve freshness and volatile aromatics. Pharmaceutical and nutraceutical powders require a moisture barrier to prevent caking and active ingredient degradation. Liquid and sauce products require a film construction that maintains seal integrity under liquid fill conditions. We specify the right barrier laminate for every product type and shelf life requirement.

Plain and Custom-Printed Film Options

We supply roll stock film in plain, unprinted formats for brands that apply labels or print after sealing, while we produce custom pre-printed roll stock for packaging lines that integrate printing directly into the film. As a result, the finished package comes off the production line fully branded. Furthermore, this eliminates the need for a secondary label application step. Registration marks and print-to-cut alignment guides are incorporated into the printed film specification for accurate machine registration. 

Hot-Fill and Cold Storage Compatibility

Roll stock film for hot-fill applications uses heat-resistant laminate constructions that maintain their structural integrity and seal quality through the elevated fill temperatures without delamination, distortion, or seal failure. Cold storage and freezer-grade film specifications maintain flexibility and seal integrity at low temperatures without the embrittlement that standard flexible films can develop in frozen storage environments. We specify the right temperature performance profile for every product’s filling and storage conditions.

Industrial Paper and Plastic Core Rolls

We supply roll stock film on industrial paper or plastic cores to match your production equipment. Before production, we confirm the core diameter, roll length, and film orientation. As a result, the film runs smoothly and remains fully compatible with your form fill seal machine.

FAQs

What laminate material options are available for roll stock film?

PET, PE, BOPP, CPP, and aluminum foil laminate constructions are available in multi-layer combinations suited to each product type and barrier requirement.

What thickness range is available?

20 to 150 micron custom thickness options are available across all laminate constructions.

Can roll stock film be supplied with custom printing?

Yes. We produce full-color CMYK pre-printed roll stock with gloss, matte, or metallic finishes and incorporate machine registration marks for accurate production.

What is the minimum order quantity?

The minimum order is 1000 units. Request your quote today.

How quickly is custom roll stock film produced?

We produce and deliver most custom roll stock film orders within 10–12 days after artwork approval and include free US shipping.

Specifications

Printing

CMYK, PMS, No Printing

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Quantities

100 – 500,000

Coating

Gloss, Matte, Spot UV

Default Process

Die Cutting, Gluing, Scoring, Perforation

Options

Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turn Around Time

6-8 Business Days, Rush

Order Process

Choose Your Custom Packaging Boxes

We have a wide range of boxes, select one or write for others.

Request a Free Instant Quote

Complete our quote form to receive a customized quote from our product specialists.

Finalize Your Order

After getting the awesome price, just say print it!

Time to Make a Custom Dieline

We will help you with completely custom dielines according to your needs

Get Creative with Artwork

Collaborate with our design experts for you top notch artwork

Visualize Your Packaging with Mockups

We will send you 3D mockups of your print ready packaging

Roll-on Production!

After approving everything, sit back and relax, while we produce

Artwork Preparation Guide

Cut Line (Black Line)

Indicates the cut at its final size. Important artwork and text should be placed at least 0.125 inches inside of the cut line.

Perforation (Dotted Black Lines)

Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.

Bleed Line (Red Lines)

Indicates where the bleed line is located. Any artwork which goes to the cut line should be extended to the bleed line to get a seamless print.

Crease Line (Green Lines)

Indicates where the product is to be folded.

Safety Margin (Dotted Green Lines)

Indicates where artwork and text should safely be placed inside. As an industry standard, all artwork should at least be placed 0.125 inches away from the cut line unless your design is intentional.

Customer Reviews